h2操作系统设计处理服务 ETIC系统为各种化学过程提供流程工程服务We take on projects at various stages of development – whether P&IDs are developed or if there is only a process description.
Process Engineering Services Defined
Process engineering focuses on the understanding and application of fundamental engineering to turn raw materials and energy into a product.流程工程服务包含概念化、设计、操作、控制、优化和系统强化工序工程外可提供额外服务,如编译和集成 。
>>>spost >Five流程工程设计趋势2020
工业、监管和技术趋势对2020 进程工程设计的影响人变新产品技术发明 消费者趋势转移正因如此 制造厂家总能适配EPIC团队确定五大流程工程设计趋势,These trends are either industry migrations, new regulations, or innovative technologies that have been or will be impacting process engineering in 2020.
EPA Regulating and Monitoring Green House Gas and Carbon Emissions
/h2>-Grand View研究 ,注意到典型消费品客户正在老化客户老化对反老化个人护理和药剂产品的需求增加强生公司、Revlon公司、Avon公司和Unilever公司都在反适配空间生产产品中年和年长者取近50%装饰个人护理市场人口结构驱动反传入产品Cosmetic producers have recognized this product boom and are continuing to roll out new SKU's in this category.
Generic Drugs are Proving to be Preferred
In general, the global pharmaceutical market is expected to grow at 5.8% through at least 2021, according to a 2018 study by The Business Research Company.研发开销下降后, 多家制药公司,大理由非专利药泛型就是专利过期药精确公式拷贝泛型医疗正在增加市场份额,并会继续,因为消费者和政府压力降低支付得起的保健费用亚太市场特别实现这一增长,那里最偏爱价值品牌。亚太是第二大药市场区,北美后方,预期北美市场也将逐步转向非专利药药厂大小公司将启动新产品线生产通用品牌产品。
提高质量保证- 构建流程设备从零开始消除现有厂商与新流程滑动互不兼容风险By hand-picking the equipment for your process and conducting offsite factory acceptance testing (FAT) with your process equipment manufacturer, you can also ensure a particular product output prior to startup.
Less Field Service Required – A custom piece of equipment is less likely to require troubleshooting and configuration down the road since it has been designed with your plant environment in mind.
Repeatability – After the initial process skid is designed, it's relatively simple to leverage that design and roll out multiple replica skids at a reduced cost.
Modular Flexibility – By applying a modular design to your process skid, you can pick up and move unit operations around your plant or to an entirely different geographic location as business needs change.
Cons
Engineering Costs – Building a system from scratch requires a greater investment in process engineering on the front end.工程师想收集尽可能多的信息以确保您的化学处理设备与现有操作相容并满足生产需求现有标准处理设备通常不产生工程收费.
比较CPE的利弊时请自问hrefss/www.epicmodular进程.com/systems/mixing-systems/sanitizer-mixing-skidif not,你选择自定义处理设备很简单万一市场标准产品 也考虑您的生产需求 未来5-10年是否会改变In most cases, CPE offers greater scale-up flexibility over standard products.
4 Real-World Examples of Custom Process Equipment
As the name suggests, there is no "one size fits all" solution when designing custom process equipment.举例说,制药过程系统规则与生物燃料规则大相径庭业界特例列表说明自定义流程设备可成功实施 。
确定选择设备制造商与商店环境相容For example, if your process is for the pharmaceutical, food, beverage, or flavors industry, be choose an isolated stainless steel fabrication shop to fabricate your sanitary process equipment.
Installation & Startup
The final phase of integrating custom process equipment into your plant is installation.这是前四步克尽职责得到报答的地方仔细规范FEL期间设备、控件和建材将允许平稳启动外端FAT能力进程设备编译程序后,安装时会少点生产时间。
我们为行业中最强自动化、流程系统及机器视觉专业人员团队感到自豪,我们已采取步骤确保稳定、项目连续性和持续支持客户We are able to maintain all internal operations and are committed to working with you and developing creative solutions throughout the course of your project to keep your manufacturing operations and project schedules running smoothly.
For our suppliers, we thank you for the work you do every day to support our business. Your efforts are critical in enabling us to provide the solutions we do to our customers and, therefore, are also essential, as defined by government guidance.
Our top priority continues to be the wellbeing of our team members, as well as our supplier partners, clients, and communities as we navigate through this dynamic situation. There are families around the world who are counting on us. Together we will persevere and even succeed during this difficult time.
Thank you for your continued trust, cooperation, and communication. We sincerely appreciate your business and will continue to work hard every day to earn it.
Among these systems are liquid-powder blending systems, distillation systems, safety shutdown skids, and pilot plants.
Liquid-Powder Blending Systems for Organic Food Preservative
This liquid-powder mixing system produces an organic food preservative for a U.S.生物技术公司滑动机处理设备包括两箱、点用水加热器、泵和混音器系统可以在一槽中制造产品,同时清洗另一槽创新可提高生产能力和灵活性滑动处理系统设计时还搭建紧凑移动脚印,以便运输并定位于世界各地的客户网站。
Following an explosion at a US oil refinery, EPIC systems EPIC partnered with Mead O'Brien to execute the turnkey design/build of systems that have been duplicated
and deployed across the US.滑动物集成上下游过程以确定系统是否有潜在不安全性,如果发现不安全条件,一连串自动化阀门将关闭流程,消除意外风险EPIC has fabricated 50+ skids for this project, and the work done by EPIC and Mead O'Brien continues to increase safety in refineries across the US.
Specialty Chemicals Pilot Plant Distillation Column
EPIC assisted in the finalization of design and fabrication for a distillation column that was added to a pilot plant of a large specialty chemical manufacturer.客户与EPIC联系该蒸馏列,该列拟加插现有实验厂并置方堆客户也需要这个系统灵活化滑动机处理设备必须能够处理多产品SKU,因为这是实验厂的目的The modular design of this equipment simplified the fabrication, shipping, and installation of this system.
CO2 Removal Skid Deployed to National Carbon Capture Facility
fabricate an innovative carbon capture process skid.系统使用一系列热交换器和闪存槽清除烟气中的CO2EPIC设计滑动搭机处理设备,以便能够融入全美各种研发设施Ultimately this system was deployed to the National Carbon Capture Center.
Using the modular skid mounted process equipment approach, EPIC was able to provide faster and safer skid fabrication and installation for GTI. This system also allows for GTI to pilot their plant and have the flexibility to scale up throughout the testing process.
Global Rollout of Modular Skids for Flavors & Fragrances Industry
An international fragrance company contacted EPIC to design, build, and ship a series of skid mounted systems across the US and the world.系统都独一无二 包括CIP滑动 最多五批混合滑动系统精确分解并混合一系列香料和胶囊以封装香料。
Batch mixing is a staple in many manufacturing processes across the world.从食品饮料厂商或药厂或工业化生产到油气炼炼,几乎所有制造流程都使用某类批量混合诸如添加粉末、产品粘度、批量组成和自动化等事物都可在设备选择中发挥作用。批量混合过程解析并解决三大关键因素影响批量混合设备选择 。
p>NOTE:流程工程咨询师知道固定出价不切实际所有项目引文,咨询师也可以做粗序级数引用,如果项目多变量或离完成日期远。A ROM is still a highly accurate estimate that will give your stakeholders all of the information they need to make a decision but will allow you to give a presentation without having to do any pre-engineering work or before having to make too many decisions.
Simplify Pitches With Top-Down, Data-Based Reports
If you've worked with process engineering consultants to obtain a comprehensive pricing quote, the next step is figuring out how to strategically present this information to your stakeholders in the most efficient way possible.
When making a presentation of any kind to busy decision-makers, you should start with the main point or "ask" first, and then expand with your argument and supporting evidence.为什么直接化令你对信念更有信心 省省执行官时间 并允许他们快速接受思想Droning on about statistics and details without giving a clear picture of what you're asking for will frustrate the person you're asking.
So, a good presentation might look something like:
The Ask: I believe we should invest $5 million in a process plant expansion to meet the growing market demand for our product.
Argument: Our current process design is outdated, inefficient and incapable of meeting the current market demand, let alone the growing market demand.
Supporting Points:
Funding this project will allow us to capitalize on growing market demand and double our ROI over the next five years
Funding this project now will allow us to stay ahead of our competition in the market
Remember, you don't want to overwhelm your stakeholders with too much data.几分具体数据点是必不可缺的并可以赢得你的论点,但如果技术性过强,你可能会失去听众保持简单化,但随时准备回答附加问题 。
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八大关键挑战实验厂规模提升//m.ingalt.com/blog/8-key-challenges-to-pilot-plant-scale-up-2
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塔兹伦巴多
Tue2019年12月31 3: 26+00
博客EPIC模块进程
//m.ingalt.com/?p=14593
s/www.epicmodular进程.com/blog/8-key-challenges-to-
vc_clun-conteervc_col-sm12#div类=vc_clun_clu也就是说你不能从实验室取化工流程 增加化工设备 简单打进实验工厂当放大化学过程大小时,数个特性与系统大小相关联(反应动能、化学均衡等)也会改变。博客文章将定义八大挑战,Before we begin, let's take a minute to review the necessary steps of any pilot plant scale-up.
As the video illustrates, proper pilot plant scale-up technique requires you to complete the following steps:
Front End Loading (also known as Front End Engineering)
Process Simulation & Module Design
Pilot Plant Fabrication
Logistics and Installation
Startup & Commissioning
What are the Challenges to Pilot Plant Scale-Up?
You'll need to conduct several in-depth engineering studies to overcome the challenges associated with your pilot plant scale-up.确定设计阶段前端加载和升级设计建模软件可使用半经验建模方法通过建模判定技术的局限性关键是要确定化学技术可升级产生可接受的成本所需输出现在,让我们分解实验工厂扩增时最常见挑战。
1Non-Linear Scale-Up
This is the number one challenge to pilot plant scale-up because it significantly affects the subsequent seven challenges.提高系统大小时,表面积成比例大变物理变换以非线性方式引起反动力学、流体力学和热力学变化。
数项因子可能影响你的反应.比Beaker大500倍的罐体与内部化学质有完全不同的关系淡化器比大罐体多接触含液量这是因为容器中的大多数化学物不触动容器墙面积对质量关系影响响应的物理属性。 2反应动因 反应Molecules各种物理和化学因素可防止高效混合和碰撞发生,导致不良反应动能。 3化学平衡 进化均衡前不产生作用 。 4物属性 材料选择至关紧要. 流体动态 Fluid动态变化保持正确的Reynolds数流对热传输和混合效率很重要Laminar和乱流之间的变化难以预测,因为流体动态的非线性性。热力学 A彻底热力分析对实验植物成功扩增是必要的,因为化学反应敏感热增耗设备选择 设备物理约束可严重影响化学反应不正确尺寸设备可能难以控制反应,影响热动学、流体动态学和反应的其他方面系统寿命还严重依赖正确设备选择此外,易得轮廓建材可能无法获取或无法支付大规模系统所需量。 8Agitations Angled agitators and baffles can be used to increase turbulence, and the issue of stirring must be addressed.
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Determining how to kick off your project can be overwhelming, to say the least.不用担心,我们将步步前进. 
As the name suggests, there is no "one size fits all" solution when designing custom process equipment.举例说,制药过程系统规则与生物燃料规则大相径庭业界特例列表说明自定义流程设备可成功实施 。 
Liquid mixing is one of those things that we take for granted every day.几乎波及生活的每一部分 并密钥保持产品质量通常情况下,我们不知道制造过程需要使用哪种液混合系统 。 
and the world.系统都独一无二 包括CIP滑动 最多五批混合滑动系统精确分解并混合一系列香料和胶囊以封装香料。 
This is the number one challenge to pilot plant scale-up because it significantly affects the subsequent seven challenges.提高系统大小时,表面积成比例大变物理变换以非线性方式引起反动力学、流体力学和热力学变化。